Reduce costs and increase efficiency to create cost-effective solutions

The consideration dimension of enterprises in the procurement of welding equipment is no longer limited to the direct cost of a single purchase, but the use value of the whole life cycle of the equipment as the core decision-making basis. The welding boom developed by Tai 'an Xutai Machinery Co., LTD., with the two-way path of "reducing costs and increasing efficiency", builds a highly competitive cost-effective equipment scheme for enterprises.

From the point of view of cost reduction, the structure design of the space arm of the welding machine avoids the waste of consumables of traditional equipment from the source. Its special cable storage and protection structure can effectively reduce the wear of cables and hoses caused by frequent bending and friction in the welding process, and greatly reduce the replacement frequency and cost of such wearing parts. At the same time, the box structure carried by the equipment can also realize the stable supply of welding materials and reduce the invalid loss of welding materials. According to the statistical results of the general calculation standard of the industry, enterprises using the Xutai space arm can save more than 20% of the cost in consumables each year.

In terms of the dimension of efficiency, the equipment can not only significantly reduce the time consumption of non-welding, but also substantially improve the workshop capacity. It can also realize the precise positioning and flexible movement of the welding gun and wire feeder, avoiding invalid operations such as manual adjustment of equipment position and cable finishing, and improving welding efficiency. According to the conventional production efficiency conversion, the equipment cost invested by the enterprise can be recovered in only half a year through the income brought by capacity improvement. In the subsequent long-term use process, the cost-effective advantage of welding space arm will gradually highlight with the use of time, and continue to create stable cost benefits for enterprises.

2. Reduce maintenance design of welding space arm to reduce workshop operation and maintenance pressure

Prolong life and reduce human capital investment

The operation and maintenance of traditional welding equipment is often a major pain point in workshop production management. It not only requires personnel to frequently check the bare cables, but also regularly disassembling and cleaning parts that are easy to be contaminated with welding slag, which takes up a lot of manpower and time resources. The welding space arm produced by Xutai Machinery, relying on advanced structural design, improves this situation from the root.

Its internal cavity adopts a sealed dustproof structure, which can effectively prevent the erosion of internal core components by dust and welding slag generated in welding operations for a long time, so that the inspection and cleaning cycle of the equipment is greatly extended, and the related operation time is 60% shorter than that of traditional equipment. At the same time, the equipment has undergone strict durability testing in the production process. The adaptability and stability of the core components far exceed the conventional industry standards, and the overall failure rate is far lower than that of the traditional welding equipment, and the operation and maintenance personnel do not need to spend energy for frequent downtime.

In terms of service life, the quality advantage of the space arm of the welding machine is also prominent. Its overall service life can be extended to more than 5 years, which is 3 years longer than that of ordinary welding equipment. This change from "frequent repair" to "less maintenance" not only reduces the impact of equipment failure on production schedule, but also greatly reduces the double investment of enterprises in operation and maintenance manpower and maintenance capital, so that the equipment management of the workshop is more efficient and economical.

3. The arm of the wire feeding machine can adapt to multiple welding scenes

Reduce procurement and improve comprehensive utilization of equipment

There are obvious disadvantages in the equipment configuration mode of traditional welding workshop. In order to deal with the welding needs of different specifications and different types of workpieces, enterprises often need to equip with multiple sets of special equipment. In this way, it will not only increase the initial procurement cost, but also cause a high idle rate because some equipment is only used in specific processes, and also increase the burden of equipment storage and basic maintenance. With its unique multi-stage arm structure, the Xutai wire feeding machine armperfectly solves this industry problem. The equipment can realize multi-dimensional flexible adjustment and combination, and one device can replace the functions of multiple devices such as large welder and small wire feeder in the traditional mode. Whether it is the welding of large components in heavy industry or the processing of small components in precision manufacturing industry, operators can accurately adapt to the corresponding welding conditions by simple parameter adjustment and arm adjustment, and there is no need to switch special equipment for different scenes.

After using Xutai welding arm, enterprises no longer need to repeat the purchase of equipment for different welding needs, which not only saves a lot of initial equipment investment funds, but also reduces the workshop space required for equipment storage, and also reduces the comprehensive maintenance cost brought by the parallel of multiple equipment. Its "one machine with multiple capabilities" feature makes the comprehensive utilization of equipment significantly improved, and realizes the optimal integration of resources for enterprises from the level of equipment configuration.

4.Core value of multi-dimensional advantages of welding boom construction equipment upgrade

Full - cycle protection of tamping cost - performance choice

In the wave of equipment upgrading in the welding industry, welding boom has become the core optimization of welding equipment upgrading with its multi-dimensional performance advantages. From the perspective of cost dimension, its cost optimization logic of "one-time investment, long-term benefit" not only takes into account the short-term procurement budget of the enterprise, but also ensures the cost controllability of long-term use. In terms of operation and maintenance, the design of less maintenance and long life saves a lot of operation and maintenance energy and money for enterprises, and makes equipment management more convenient. From the perspective of scene adaptation, the feature of multi-function of one machine breaks the scene limitations of traditional equipment and improves the comprehensive utilization value of equipment.

In the design process of welding boom, the actual production needs of the welding industry are also fully considered, and the core demands such as cost reduction, efficiency increase, easy maintenance and wide adaptation are integrated into every structural detail of the equipment. Its various performance indicators are centered on the actual production efficiency of the enterprise, whether it is the saving of consumables, the improvement of production capacity, or the reduction of operation and maintenance costs, the improvement of equipment utilization, and ultimately point to the high cost performance of the whole life cycle of the equipment. In the current increasingly stringent requirements for welding equipment in the industry, the auxiliary welding equipment produced by Xutai Machinery has consolidated its core positioning as the "cost-effective choice" for welding equipment upgrading with full cycle value guarantee, and provides strong equipment support for the upgrading of welding processes of enterprises.